Selected  Problems in Friction Stir Welding of Titanium and Aluminum Armor Grade Alloys

Authors

  • Robert Kosturek Military University of Technology
  • Janusz Torzewski
  • Marcin Wachowski
  • Krzysztof Grzelak
  • Lucjan Śnieżek

DOI:

https://doi.org/10.3849/aimt.01851

Keywords:

friction stir welding, mechanical properties, weld defects, aluminum, titanium

Abstract

In this paper, authors reported selected problems in friction stir welding (FSW) of 5 mm-thick AA7075-T651 and 3 mm-thick Ti6Al4V. The investigation involved macro and micro-structure analysis and mechanical testing. The welded joints of Ti6Al4V were characterized by the presence of backing plate steel fragments and tungsten particles in the bottom part of the stir zone (SZ) and thermo-mechanically affected zone (TMAZ), which resulted in a relatively low value of joint efficiency (60 %). The investigation on AA7075-T651 was concerned with high-speed FSW (HSFSW) using the MX Triflute tool. In all cases, defective welded joints have been obtained (incomplete root penetration, voids in the SZ) with the best result of joint efficiency of about 59 %.

References

KOSTUREK, R., J. TORZEWSKI, M. WACHOWSKI and L. ŚNIEŻEK. Effect of Welding Parameters on Mechanical Properties and Microstructure of Friction Stir Welded AA7075-T651 Aluminum Alloy Butt Joints. Materials, 2022, 15(17), 5950. https://doi.org/10.3390/ma15175950.

LI, J., F. CAO and Y. SHEN. Effect of Welding Parameters on Friction Stir Welded Ti–6Al–4V Joints: Temperature, Microstructure and Mechanical Properties. Metals, 2020, 10(7), 940. https://doi.org/10.3390/met10070940.

KOSTUREK, R., L. ŚNIEŻEK, J. TORZEWSKI and M. WACHOWSKI. The Influence of Welding Parameters on Macrostructure and Mechanical Properties of Sc-Modified AA2519-T62 FSW Joints. Manufacturing Review, 2020, 7(28), 8. https://doi.org/10.1051/mfreview/2020025.

SREE SABARI, S., S. MALARVIZHI and V. BALASUBRAMANIAN. Characteristics of FSW and UWFSW Joints of AA2519-T87 Aluminium alloy: Effect of Tool Rotation Speed. Journal of Manufacturing Processes, 2016, 22, pp. 278-289. https://doi.org/10.1016/j.jmapro.2016.03.014.

ZHANG, J., P. UPADHYAY, Y. HOVANSKI and D.P. FIELD. High-Speed Friction Stir Welding of AA7075-T6 Sheet: Microstructure, Mechanical Properties, Micro-texture, and Thermal History. Metallurgical and Materials Transactions A, 2018, 49, pp. 210-222. https://doi.org/10.1007/s11661-017-4411-4.

PATEL, V., J. DE BACKER, H. HINDSEFELT, M. IGESTRAND, S. AZIMI, J. ANDERSSON and J. SÄLL. High-Speed Friction Stir Welding in Light Weight Battery Trays for the EV Industry. Science and Technology of Welding and Joining, 2022, 27(4), pp. 250-255. https://doi.org/10.1080/13621718.2022.2045121.

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Published

06-10-2024

Issue

Section

Case study

Categories

How to Cite

Kosturek, R., Torzewski, J., Wachowski, M., Grzelak, K., & Śnieżek, L. (2024). Selected  Problems in Friction Stir Welding of Titanium and Aluminum Armor Grade Alloys. Advances in Military Technology, 217-224. https://doi.org/10.3849/aimt.01851

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